ITI Tool and Die Maker Syllabus: Year-Wise Syllabus

ITI Tool and Die Maker Syllabus: The main objective of the ITI Tool & Die Maker (Dies & Moulds) vocational training course is to provide students with the abilities and know-how needed to produce precise tools, dies, and moulds that are utilised in various industrial operations. "Tool & Die" describes the specialist instruments and moulds that are utilised in the manufacturing of metal and plastic components. These tools and moulds are vital to sectors including consumer goods, automotive, aerospace, and electronics. Usually provided by Industrial Training Institutes (ITIs), the syllabus for the ITI tool and die maker emphasises the implementation of both theoretical and practical abilities. The ITI in Tool and Die Maker trade provides pupils with extensive instruction in the design, manufacture, and upkeep of dies and tools.

The practical portion of the ITI tool and die maker first-year syllabus covers various turning techniques on lathes, such as grooving, facing, step turning, plain, knurling, boring, chamfering, parting, and varied thread cutting by establishing the appropriate parameters. On the other hand, the ITI tool and die maker second-year syllabus covers programming the CNC turn centre and CNC machining centre to produce components. The same principles for sensors and electrical circuits are explained. During this practical portion, moulds are taught alongside these injection constructions. In this article, we will discuss semester-wise ITI tool and die maker subjects and syllabus, course structure, and more in detail.

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Key Aspects of ITI Tool and Die Maker Syllabus

A wide range of subjects are covered in the ITI tool and die maker course curriculum, such as reading blueprints, choosing materials, machining procedures, quality control, etc. The following is a discussion of the key aspects related to the syllabus for the ITI tool and die maker program.

• Die Casting and Mould Manufacture: Candidates receive instruction in the manufacturing of moulds for plastic and die-casting procedures. This involves guaranteeing accurate dimensions and making chamber moulds.
• Machining Strategies: Electrical discharge machining (EDM), turning, grinding, and milling are among the machining operations that are covered in the course. Acquiring proficiency in these methods is essential for accurately producing tools and dies.
• Repair and Maintenance: An essential part of this line of work is tool and die servicing. To extend the life of tools and prevent losses, pupils receive instruction on recognising problems, making repairs, and carrying out preventative care.
• Material Picking: For an ITI in tool and die maker, it is crucial to comprehend the characteristics of various substances. Pupils gain knowledge about selecting suitable materials by considering attributes like resistance to heat, robustness, longevity, etc.
• Quality Assurance: Throughout the production process, sustaining high standards for product quality is prioritised. To make sure that the final products fulfil specifications, pupils study inspection procedures and measurement equipment use.
• Safety Operations: The ITI Tool and Die Maker curriculum includes instruction on safety precautions to guarantee the security of workers because it makes use of heavy machines and precision tools.
• Tool Design: The fundamentals of tool design are taught to trainees, along with how to interpret engineering drawings' guidelines. This entails devising and producing designs that adhere to customer specifications and industry norms.

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Year-wise ITI Tool and Die Maker Syllabus

As discussed, the syllabus for the ITI tool and die maker is divided into four semesters, i.e., two years, including both theory and practical. While the first-year ITI tool and die maker subjects focus on Marking Block, Outside Micrometer, Forging Tools, Grinding Machines, etc., the second-year subjects focus on Vernier Calliper and Roller, Hydraulic Transmission, Cutting ACME Thread, Shaping of Convex and Concave Surfaces, etc. The following is a discussion about the semester-wise subjects for ITI tool and die maker.

First-year ITI Tool and Die Maker Syllabus: Semester 1 & 2

The semester-wise ITI tool and die maker subjects for the first year for both theoretical and practical knowledge are outlined in the subsequent tables.

Tool and Die Maker ITI 1st Semester Syllabus

Tool and Die Maker ITI 2nd Semester Syllabus

Second-year ITI Tool and Die Maker Syllabus

The semester-wise ITI tool and die maker subjects for the second year for both theoretical and practical knowledge are outlined in the subsequent tables.

Tool and Die Maker ITI 3rd Semester Syllabus

Tool and Die Maker ITI 4th Semester Syllabus

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ITI Tool and Die Maker Course Structure

Candidates will be informed by the DGT regularly about the cumulative evaluation of their abilities, knowledge, and acumen that will happen after the training session is completed. Throughout the study course, preliminary evaluations will be utilised to evaluate a pupil's skills. The distribution of training hours for the ITI tool and die maker syllabus throughout the two-year program is shown in the following table:

In summary, the ITI tool and die maker syllabus covers a broad spectrum of topics from fundamental fitting and machining techniques to more advanced disciplines such as CNC machining, tool design, and mould manufacture. It does this by fusing theoretical knowledge with real-world, practical knowledge. Graduates from this degree are well-suited to work in manufacturing, technological devices, aerospace, and automotive sectors, where precision instruments and moulds are essential to the procedure.